| Identification | More | [Name]
Styrene | [CAS]
100-42-5 | [Synonyms]
CINNAMENE
ETHENYLBENZENE
FEMA 3233
PHENYLETHYLENE
SM
STYRENE MONOMER
STYROL
VINYLBENZENE
Annamene
Benzene, ethenyl-
Benzene, vinyl-
Benzene,ethenyl-
Bulstren K-525-19
Cinnamenol
Cinnaminol
Cinnamol
Diarex hf 77
diarexhf77
ethenyl-benzen
Ethylene, phenyl- | [EINECS(EC#)]
202-851-5 | [Molecular Formula]
C8H8 | [MDL Number]
MFCD00008612 | [Molecular Weight]
104.15 | [MOL File]
100-42-5.mol |
| Chemical Properties | Back Directory | [Appearance]
Styrene is a colorless to yellowish, very refractive, oily liquid with a penetrating odor | [Melting point ]
-31 °C (lit.) | [Boiling point ]
145-146 °C (lit.) | [density ]
0.906 g/mL at 20 °C | [vapor density ]
3.6 (vs air)
| [vapor pressure ]
12.4 mm Hg ( 37.7 °C)
| [FEMA ]
3233 | [refractive index ]
n20/D 1.546(lit.)
| [Fp ]
88 °F
| [storage temp. ]
2-8°C
| [solubility ]
0.24g/l | [form ]
Liquid | [pka]
>14 (Schwarzenbach et al., 1993) | [color ]
Colorless | [Specific Gravity]
0.909 | [Odor]
at 0.10 % in triacetin. sweet balsam floral plastic | [Stability:]
Stable, but may polymerize upon exposure to light. Normally shipped with a dissolved inhibitor. Substances to be avoided include strong acids, aluminium chloride, strong oxidizing agents, copper, copper alloys, metallic salts, polymerization catalysts and accelerators. Flammable-vapour may travel considerable distance to ignition source | [explosive limit]
1.1-8.9%(V) | [Odor Threshold]
0.035ppm | [Odor Type]
balsamic | [Water Solubility ]
0.3 g/L (20 ºC) | [FreezingPoint ]
-30.6℃ | [Sensitive ]
Air Sensitive | [Merck ]
14,8860 | [BRN ]
1071236 | [Henry's Law Constant]
(x 10-3 atm?m3/mol):
3.91 at 25 °C (static headspace-GC, Welke et al., 1998) | [Dielectric constant]
2.4（25℃） | [Exposure limits]
TLV-TWA 50 ppm (～212 mg/m3) (ACGIH
and NIOSH), 100 ppm (～425 mg/m3)
(OSHA and MSHA); ceiling 200 ppm, peak
600 ppm/5 min/3 h (OSHA); STEL 100 ppm
（～425 mg/m3) (ACGIH). | [Contact allergens]
The presence of styrene in packaged foods is due primarily to leaching of monomer from polystyrene containers. Polystyrene (PS) is widely used in the manufacturing of food contact materials such as trays for meat, cookies, and candies with disposable plates, cups, etc. and about 50 % of the consumption of PS was related to food packaging and food service articles. During the production process the styrene monomer can become occluded in PS products and may migrate out of these materials into food. The rate of migration of styrene monomer from polystyrene containers depends mainly on the lipophilicity of the food, surface area of the container per volume of food, duration of contact, and food temperature.
Styrene was found in 24 food contact materials from different categories (extruded polystyrene foam, expandable polystyrene, high-impacted polystyrene) at concentrations ranging from 9.3 to 3100 mg/kg, with a mean concentration of 340 mg/kg. This concentration is below the USFDA limit for styrene in food packaging materials which are 5000 mg/kg for fatty foods and 10000 mg/kg for aqueous foods. Moreover, styrene dimers and trimers, which are also residual materials produced during polymerisation, have been detected. Styrene was found in various foods such as yoghurt, croissants, cookies, raw chicken, and raw beef held in contact with PS packaging (meat trays, cookie trays, and chocolate candy trays) at concentrations ranging from 2.6 ng/g in raw chicken to 163 ng/g in sandwich cookies. Styrene is reasonably anticipated to be a human carcinogen. Several international brands start to phase out polystyrene foam packaging from their products. | [InChIKey]
PPBRXRYQALVLMV-UHFFFAOYSA-N | [LogP]
2.96 at 25℃ | [CAS DataBase Reference]
100-42-5(CAS DataBase Reference) | [IARC]
2A (Vol. 60, 82, 121) 2019 | [NIST Chemistry Reference]
Styrene(100-42-5) | [EPA Substance Registry System]
100-42-5(EPA Substance) |
| Hazard Information | Back Directory | [Chemical Properties]
Styrene is a colorless or yellow, sweet odor liquid. It is produced during alkylation of benzene
with ethylene. It is highly reactive and polymerizes rapidly with a violent explosive
reaction. This demands proper handling, transportation, and storage by adding polymerization
inhibitors in adequate quantities during these operations. Styrene monomer has
been extensively used in the manufacture of chemical intermediates, fi lling components,
plastics, resins, and stabilizing agents. | [General Description]
A clear colorless to dark liquid with an aromatic odor. Flash point 90°F. Density 7.6 lb/gal. Vapors heavier than air and irritating to the eyes and mucous membranes. Subject to polymerization. If the polymerization takes place inside a closed container, the container may rupture violently. Less dense than water and insoluble in water. Used to make plastics, paints, and synthetic rubber. | [Reactivity Profile]
STYRENE MONOMER is a colorless, oily liquid, moderately toxic, flammable. A storage hazard above 32°C, involved in several industrial explosions caused by violent, exothermic polymerization [Bond, J., Loss Prev. Bull., 1985, (065), p. 25]. Polymerization becomes self-sustaining above 95°C [MCA SD-37, 1971]. Presence of an inhibitor lessens but does not eliminate the possibility of unwanted polymerization. Violent polymerization leading to explosion may be initiated by peroxides (e.g., di-tert-butyl peroxide, dibenzoyl peroxide), butyllithium, azoisobutyronitrile. Reacts violently with strong acids (sulfuric acid, oleum, chlorosulfonic acid), strong oxidizing agents [Lewis, 3rd ed., 1993, p. 1185]. Reacts with oxygen above 40°C to form explosive peroxide [Barnes, C. E. et al., J. Amer. Chem. Soc., 1950, 72, p. 210]. Oxidizes readily in air to form unstable peroxides that may explode spontaneously [Bretherick 1979 p.151-154, 164]. Mixing styrene in equal molar portions with any of the following substances in a closed container caused the temperature and pressure to increase: chlorosulfonic acid, oleum, and sulfuric acid [NFPA 1991]. | [Air & Water Reactions]
Highly flammable. Insoluble in water. | [Health Hazard]
Exposures to styrene induce adverse health effects, which include irritation to the eyes,
mucous membrane, loss of appetite, vomiting, and nausea. Prolonged exposure results in
skin damage in the form of dermatitis, rough, and fi ssured skin. | [Health Hazard]
Moderate irritation of eyes and skin. High vapor concentrations cause dizziness, drunkeness, and anesthesia. | [Potential Exposure]
Styrene is used in the production of plastics and polystyrene resins. It is also used in combination with 1,3-butadiene or acrylonitrile to form copolymer elastomers, butadiene-styrene rubber; and acrylonitrilebutadiene-styrene. It is also used in the manufacture of protective coatings; resins, polyesters; in making insulators and in drug manufacture. | [Fire Hazard]
Behavior in Fire: Vapor is heavier than air and may travel considerable distance to a source of ignition and flash back. At elevated temperatures such as in fire conditions, polymerization may take place which may lead to container explosion. | [First aid]
If this chemical gets into the eyes, remove any contact lenses at once and irrigate immediately for at least 15 minutes, occasionally lifting upper and lower lids. Seek medical attention immediately. If this chemical contacts the skin, remove contaminated clothing and wash immediately with soap and water. Seek medical attention immediately. If this chemical has been inhaled, remove from exposure, begin rescue breathing (using universal precautions, including resuscitation mask) if breathing has stopped and CPR if heart action has stopped. Transfer promptly to a medical facility. When this chemical has been swallowed, get medical attention. Give large quantities of water and induce vomiting. Do not make an unconscious person vomit.
| [Shipping]
UN2055 Styrene monomer, stabilized, Hazard Class: 3; Labels: 3-Flammable liquid. | [Incompatibilities]
Styrene May form explosive mixture with air. A storage hazard above 31C. Upon heating to 200C, styrene polymerizes to form polystyrene, a plastic. Before entering confined space where this chemical may be present, check to make sure that an explosive concentration does not exist. Store in a cool, dry area away from oxidizers, catalysts for vinyl polymers; peroxides, strong acids; aluminum chloride. May polymerize if contaminated, subjected to heat; under the influence of light; and on contact with many compounds, such as oxygen, oxidizing agents; peroxides and strong acids. Usually contains an inhibitor, such as tert-butylcatechol. Corrodes copper and copper alloys. Attacks some plastics, rubber, and coatings. | [Waste Disposal]
Dissolve or mix the material with a combustible solvent and burn in a chemical incinerator equipped with an afterburner and scrubber. All federal, state, and local environmental regulations must be observed. In some cases, recovery and recycle of styrene monomer is economic and the technology is available. | [Physical properties]
Clear, colorless, watery liquid with a penetrating or pungent rubber-like odor. Becomes yellow to
yellowish-brown on exposure to air. Experimentally determined odor threshold concentrations in
air for inhibited and unhibited styrene were 0.1 and 0.047 ppmv, respectively (Leonardos et al.,
1969). Experimentally determined detection and recognition odor threshold concentrations were
220–640 μg/m3 (52–150 ppbv) and 64 μg/m3 (15 ppbv), respectively (Hellman and Small, 1974).
At 40 °C, the average odor threshold concentration and the lowest concentration at which an odor
was detected were 65 and 37 μg/L, respectively. At 25 °C, the lowest concentration at which a
taste was detected was 94 μg/L, respectively (Young et al., 1996). The average least detectable
odor threshold concentrations in water at 60 °C and in air at 40 °C were 3.6 and 120 μg/L,
respectively (Alexander et al., 1982). | [Occurrence]
Reported found in cranberry and bilberry, currants, grape, parsley, milk and dairy products, whiskey, cocoa, coffee, tea, roasted filberts and roasted peanuts. Also reported found in fresh apple, guava fruit, pineapple, vinegar, butter, fish oil, black tea, roasted filbert, roasted peanut, soybean, plum brandy, apple brandy, Brazil nut, rice bran, Bourbon vanilla, grapes, peach, strawberry, onion, peas, bell pepper, cassia leaf, cheeses, parsley, milk, boiled and scrambled egg, lean fish, fish oil, cooked chicken and beef, rum, malt and Scotch whiskey, cider, grape, wine, cocoa, coffee, honey, cloudberry, plum, rose apple, beans, trassi, walnut, buckwheat, soursop, watercress, kiwifruit, wild rice, sapodilla fruit, nectarine, okra, crab, crayfish and pawpaw. | [History]
During the early 1940s, the development of cellular polystyrene took place. Styrofoam was discovered accidentally by Ray McIntire (1918 1996), a Dow chemical engineer in 1944. McIntire was trying to make an artificial rubber for electrical insulation. He was combining isobutene with polystyrene when the isobutene formed bubbles in the styrene, resulting in a light cellular structure. Dow registered the trademark Styrofoam in 1954, but the name is now used generically for foam cellular insulation. World demand for styrene monomer in 2006 is approximately 25 million tons. Styrene has numerous uses. The homopolymer, which is hard and clear, is used for plastic eating utensils, CD/DVD cases, and plastic hobby models. The most common forms of polystyrene is expanded polystyrene (EPS) and extruded expanded polystyrene (XEPS). EPS is produced using a mixture of polystyrene beads, pentane, and a blowing agent. The mixture is heated with steam, causing the beads to expand to 10 to 100 times their original volume as the pentane vaporizes. After this, the mixture is injected into a vacuum mold where heat and a partial vacuum cause further expansion. EPS can be molded into a variety of shapes. The pentane in the foam is replaced by air during the curing process. Extruded expanded polystyrene starts with polystyrene crystals. The crystals are mixed with additives and blowing agents in an extruder. In the extruder, the mix is heated under pressure into a plastic melt. This plastic melt expands through a die into foam. Extruded expanded polystyrene cannot be molded but is produced in sheets. At one time chlorofl uorocarbons (CFC) were the preferred blowing agents used to produce expanded polystyrenes, but they have been replaced by hydrochlorofl uorocarbons because of concerns about CFC's impact on the ozone layer (see Dichlorodifl uoromethane). Styrofoam, produced by Dow, is extruded. Coff ee cups and food packaging are technically not Styrofoam because Dow does not produce Styrofoam as molded expanded polystyrene. EPS and XEPS are used extensively for insulation in the construction industry. Polystyrene is used as a co-polymer with a number of other materials. Examples of co-polymers are acrylonitrile-butadiene-styrene, styrene-acrylonitrile, and styrene-butadiene rubber. Polystyrene is used in paints, coatings, adhesives, and resins. | [Definition]
ChEBI: A vinylarene that is benzene carrying a vinyl group. It has been isolated from the benzoin resin produced by Styrax species. | [Preparation]
Prepared from ethylbenzene or from phenylethanol. | [Production Methods]
Styrene is made by dehydrogenation of ethylbenzene at high temperature using metal catalysts: C6H5CH2CH2(g)→ C6H5CH = CH2(g) + H2(g). This is called the EB/SM (ethylbenzene/styrene monomer) process. Styrene can also be made by PO/SM (propylene oxide/styrene monomer) process). This process starts by oxidizing ethylbenzene (C6H5CH2CH2) to its hydroperoxide (C6H5CH(OOH)CH3), which is then used to oxidize propylene (CH3CH = CH2) to produce propylene oxide (CH3CH2CHO) and phenylethanol (C6H5CH(OH)CH3). The phenylethanol is then dehydrated to give styrene and water. Styrene can also be synthesized by reacting benzene and ethylene or natural gas. | [Aroma threshold values]
Detection: 3.6 to 80 ppb | [Synthesis Reference(s)]
Journal of the American Chemical Society, 86, p. 4603, 1964 DOI: 10.1021/ja01075a017
The Journal of Organic Chemistry, 46, p. 691, 1981 DOI: 10.1021/jo00317a009 | [Hazard]
Flammable, moderate fire risk, explosive
limits in air 1.1–6.1%, must be inhibited during
storage. Toxic by ingestion and inhalation. Central
nervous system impairment, upper respiratory
tract irritant, and peripheral neuropathy. Possible
carcinogen. | [Flammability and Explosibility]
Flammable | [Carcinogenicity]
Styrene is reasonably anticipated to be a human carcinogen based on limited evidence of carcinogenicity from studies in humans, sufficient evidence of carcinogenicity from studies in experimental animals, and supporting data on mechanisms of carcinogenesis. | [Source]
Based on laboratory analysis of 7 coal tar samples, styrene concentrations ranged from
ND to 2,500 ppm (EPRI, 1990). A high-temperature coal tar contained styrene at an average
concentration of 0.02 wt % (McNeil, 1983).
Styrene occurs naturally in benzoin, rosemary, sweetgum, cassia, Oriental styrax, and Peru
balsam (Duke, 1992). Identified as one of 140 volatile constituents in used soybean oils collected
from a processing plant that fried various beef, chicken, and veal products (Takeoka et al., 1996).
Drinking water standard (final): MCLG: 0.1 mg/L; MCL: 0.1 mg/L. In addition, a DWEL of 7
mg/L was recommended (U.S. EPA, 2000). | [Environmental Fate]
Biological. Fu and Alexander (1992) observed that despite the high degree of adsorption onto
soils, styrene was mineralized to carbon dioxide under aerobic conditions. Rates of mineralization
from highest to lowest were sewage sludge, Lima soil (pH 7.23, 7.5% organic matter),
groundwater (pH 8.25, 30.5 mg/L organic matter), Beebe Lake water from Ithaca, NY (pH 7.5, 50
to 60 mg/L organic matter), aquifer sand (pH 6.95, 0.4% organic matter), Erie silt loam (pH 4.87,
5.74% organic matter). Styrene did not mineralize in sterile environmental samples. Oié et al.
(1979) reported BOD and COD values of 1.29 and 2.80 g/g using filtered effluent from a
biological sanitary waste treatment plant. These values were determined using a standard dilution
method at 20 °C and stirred for a period of 5 d. When a sewage seed was used in a separate
screening test, a BOD value of 2.45 g/g was obtained. The ThOD for styrene is 3.08 g/g.
Photolytic. Irradiation of styrene in solution forms polystyrene. In a benzene solution,
irradiation of polystyrene will result in depolymerization to presumably styrene (Calvert and Pitts,
1966).
Atkinson (1985) reported a photooxidation reaction rate of 5.25 x 10-11 cm3/molecule?sec for
styrene and OH radicals in the atmosphere. A reaction rate of 1.8 x 10-4 L/molecule?sec at 303 K
was reported for the reaction of styrene and ozone in the vapor phase (Bufalini and Altshuller,
1965).
Chemical/Physical. In the dark, styrene reacted with ozone forming benzaldehyde,
formaldehyde, benzoic acid, and trace amounts of formic acid (Grosjean, 1985). Polymerizes
readily in the presence of heat, light, or a peroxide catalyst. Polymerization is exothermic and may
become explosive (NIOSH, 1997). | [Purification Methods]
Styrene is difficult to purify and keep pure. 25 1.5441. Usually it contains added inhibitors (such as a trace of hydroquinone). Wash it with aqueous NaOH to remove inhibitors (e.g. tert-butanol), then with water, dry it for several hours with MgSO4 and distil it at 25o under reduced pressure in the presence of an inhibitor (such as 0.005% p-tert-butylcatechol). It can be stored at -78o. It can also be stored and kept anhydrous with Linde type 5A molecular sieves, CaH2, CaSO4, BaO or sodium, being fractionally distilled, and distilled in a vacuum line just before use. Alternatively styrene (and its deuterated derivative) are passed through a neutral alumina column before use [Woon et al. J Am Chem Soc 108 7990 1986, Collman J Am Chem Soc 108 2588 1986]. [Beilstein 5 IV 1334.] | [Toxicity evaluation]
There has been a general belief that SO is responsible for the
bronchiolar tumors (mice) and nasal toxicity (mice and rats)
induced by styrene. However, the metabolism of styrene to
ring-oxidized metabolites (e.g., 4-vinylphenol) by the CYP2F
isoform found in the lung may play a more predominant role
than previously thought. CYP2E1 is generally considered
the cytochrome P450 isoform primarily responsible for the
metabolism of styrene to SO in mice and rats. However, mouse
lung toxicity is not attenuated in CYP2E1 knockout mice.
Another cytochrome P450 isoform, CYP2F2, is preferentially
expressed in mouse Clara cells, which are enriched in the
bronchiolar region of the lung where tumors occur. It was
recently reported that Clara cell toxicity induced by both
styrene and SO in wild-type mice was completely abolished in
CYP2F2 knockout mice. Under this mechanism, the cytotoxicity
produced by ring-oxidized metabolites of CYP2F2 is
thought to lead to increased cell proliferation and the slow
development of bronchiolar tumors in the mouse. The absence
of tumors in the rat is consistent with the lower level of ringoxidized
metabolites produced in this species by comparable
styrene exposures, and the lower levels of CYP2F4 in the
terminal bronchioles of rats. Humans may be less susceptible
than mice to the development of lung tumors since the CYP2F
isoform in human lung (CYP2F1) is present at a very low level
and is not suspected of catalyzing significant styrene metabolism,
observations consistent with the trace levels of ringoxidized
metabolites detected in humans. Work in this area is
ongoing. The mechanism for the neurotoxic effects of styrene
has not been established. |
| Safety Data | Back Directory | [Hazard Codes ]
Xn,T,F | [Risk Statements ]
R10:Flammable.
R20:Harmful by inhalation.
R36/38:Irritating to eyes and skin .
R40:Limited evidence of a carcinogenic effect.
R36/37/38:Irritating to eyes, respiratory system and skin .
R39/23/24/25:Toxic: danger of very serious irreversible effects through inhalation, in contact with skin and if swallowed .
R23/24/25:Toxic by inhalation, in contact with skin and if swallowed .
R11:Highly Flammable. | [Safety Statements ]
S23:Do not breathe gas/fumes/vapor/spray (appropriate wording to be specified by the manufacturer) .
S36:Wear suitable protective clothing .
S26:In case of contact with eyes, rinse immediately with plenty of water and seek medical advice .
S16:Keep away from sources of ignition-No smoking .
S45:In case of accident or if you feel unwell, seek medical advice immediately (show label where possible) .
S36/37:Wear suitable protective clothing and gloves .
S7:Keep container tightly closed . | [RIDADR ]
UN 2055 3/PG 3
| [WGK Germany ]
2
| [RTECS ]
WL3675000
| [Autoignition Temperature]
914 °F | [TSCA ]
Yes | [HazardClass ]
3 | [PackingGroup ]
III | [HS Code ]
29025000 | [Safety Profile]
Confirmed carcinogen. Experimental poison by ingestion, inhalation, and intravenous routes. Moderately toxic experimentally by intraperitoneal route. Mildly toxic to humans by inhalation. An experimental teratogen. Human systemic effects by inhalation: eye and olfactory changes. It can cause irritation and violent itching of the eyes @200 ppm, lachrymation, and severe human eye injuries. Its toxic effects are usually transient and result in irritation and possible narcosis. Experimental reproductive effects. Human mutation data reported. A human skin irritant. An experimental skin and eye irritant. The monomer has been involved in several industrial explosions. It is a storage hazard above 32°C. A very dangerous fire hazard when exposed to flame, heat, or oxidants. Explosive in the form of vapor when exposed to heat or flame. Reacts with oxygen above 40°C to form a heat-sensitive explosive peroxide. Violent or explosive polymerization may be initiated by alkahmetal-graphite composites, butyllithium, dibenzoyl peroxide, other initiators (e.g., azoisobutyronitrile, di-tert-butyl peroxide). Reacts violently with chlorosulfonic acid, oleum, sulfuric acid, chlorine + iron(IⅡ) chloride (above 50°C). May ignite when heated with air + polymerizing polystyrene. Can react vigorously with oxidizing materials. To fight fire, use foam, CO2, dry chemical. When heated to decomposition it emits acrid smoke and irritating fumes | [Hazardous Substances Data]
100-42-5(Hazardous Substances Data) | [Toxicity]
LD50 in mice (mg/kg): 660 ± 44.3 i.p.; 90 ± 5.2 i.v. | [IDLA]
700 ppm |
| Questions And Answer | Back Directory | [Description]
Styrene is a certain organic chemical compound having the chemical formula C8H8 and structural formula CH2=CHC6H5, also known as styrol, vinylbenzene, phenylethene,phenylethylene,styrene,styreen and so on. Its chemical structure is made up of a benzene ring bonded onto a vinyl group . At room temperature and pressure, styrene is a clear, colorless liquid. Styrene is an important monomer of synthetic rubber, adhesives and plastics, such as styrene sheet.
| [Chemical properties]
Physical state
clear, colorless.
Colour
Colorless to yellowish, oily liquid
Odour
Extremely penetrating
Melting point/ freezing point
-31°C(lit.)
Boiling point or initial boiling point and boiling range
145°C
Flammability
Class IC Flammable Liquid: Fl.P. at or above 22.8°C and below 37.8°C.Combustible. Gives off irritating or toxic fumes (or gases) in a fire.
Lower and upper explosion limit / flammability limit
Lower flammable limit: 0.9% by volume; Upper flammable limit: 6.8% by volume
Auto-ignition temperature
490°C (USCG, 1999)
refractive index
n20/D 1.546(lit.)
Kinematic viscosity
0.696 cP at 25°C
Solubility
In water:0.3 g/L (20 ºC),
Partition coefficient n-octanol/water (log value)
log Kow = 2.95
Vapour pressure
12.4 mm Hg ( 37.7 °C)
Density and/or relative density
0.906
Relative vapour density
3.6 (vs air)
| [Polymerization Reaction]
Styrene is a common vinyl monomer and is the raw material for the synthesis of polystyrene. In addition to bulk polymers, copolymers can be copolymerized with other monomers, such as acrylates and acrylonitrile. It can be polymerized under free radical photoinitiator or thermal initiator, and can also autopolymerize at high temperature. As vinyl monomer, its polymerization reaction activity is lower than acrylate, methacrylate and other high activity monomer, higher than vinyl acetate and other low activity monomer.[1] In addition, styrene can also be used as a monomer for anionic polymerization, cationic polymerization and coordination polymerization.[2]
| [Uses]
Styrene is an important monomer of synthetic rubber, adhesives and plastics. [3,4,5] It is used for the synthesis of styrene butadiene rubber and polystyrene resin, polyester glass fiber reinforced plastics and coatings. It is used for preparing polystyrene, ion exchange resin, and foam polystyrene. It is also used for copolymerization with other monomers to produce various engineering plastics, such as copolymerization of acrylonitrile and butadiene to produce ABS resin, widely used in various household appliances and industries. Copolymerization with acrylonitrile, obtained SAN is a resin with shock resistance and bright color. The SBS produced by copolymerization with butadiene is a thermoplastic rubber, which is widely used as a polyvinyl chloride and acrylic modifier. SBS and SIS thermoplastic elastomers are made with butadiene and isoprene copolymerization, and as a crosslinking monomer, styrene is used in the modification of PVC, polypropylene, and unsaturated polyester.
Syrene is used as a hard monomer for the production of styrene acrylic emulsion and solvent pressure sensitive adhesive. Emulsion adhesive and paint can be prepared by copolymerization with vinyl acetate and acrylic ester. Styrene is one of the most commonly used vinyl monomers in the scientific field, used in various modified and composite materials.[6]
In addition, a small amount of styrene is also used as perfume and other intermediates. By chloromethylation of styrene, cinnamyl chloride is used as an intermediate for the non anesthetic analgesic strong pain determination, and styrene is also used as an antitussive, expectorant and anticholinergic original medicine in stomach Changning. It can be used to synthesize anthraquinones dye intermediates , pesticide emulsifiers, and styrene phosphonic acids ore dressing agent and copper plating brighteners.[7]
| [Production]
In nature, styrene is very little in some plants and their fruits (such as cinnamon, coffee beans and peanuts), and there are styrene in coaltar[8]. Initially, in nineteenth Century, styrene was separated from storesin distillion. In the laboratory, styrene is usually prepared by decarboxylation of cinnamic acid. Styrene is used as raw material for industrial production,can be produced by catalytic dehydrogenation of ethylbenzene.
The most common way to produce styrene is to catalyze dehydrogenation of ethylbenzene at 550~600oC. Ethylbenzene is mixed into its own 10-16 times volume of high temperature water vapor, through solid phase catalytic bed to achieve dehydrogenation. The main by-products of the reaction are benzene and toluene.
The styrene process was developed in the 1930s by BASF (Germany) and Dow Chemical (USA).After continuous improvement, an iron series catalyst was added with a variety of cocatalysts, and selectivity of styrene was up to 95% in 1978. The catalyst added was mostly alkali metal or alkaline earth metal, such as potassium, vanadium, molybdenum, tungsten, cerium and chromium.
The ethylbenzene dehydrogenation reactor has two types: isothermal and adiabatic. The isothermal reactor is a tubular reactor, which is seldom used. Now, an adiabatic reactor is generally used.The process includes two parts: ethylbenzene dehydrogenation and Styrene Distillation Separation. At present, the most mature and developed technology of negative pressure adiabatic dehydrogenation is Lummus technology and Fina technology. The conversion of ethylbenzene in the reactor is about 35% to 40%. The dehydrogenation solution contains ethylbenzene 55% to 60%, styrene 35% to 40%, and a small amount of benzene, toluene and tar. Therefore, it is necessary to fractionate styrene products by distillation. As the boiling point of ethylbenzene and styrene is relatively close, the number of plates needed for separation is higher, and styrene is highly polymerizable at higher temperature. In order to reduce the occurrence of polymerization, the addition of hydroquinone or sulfur inhibitor can still be used to reduce pressure. The control tower temperature is not more than 90 oC.
Styrene is also commercially produced by POSM process. Styrene and propylene oxide are obtained from ethylbenzene and propylene. In this production route, ethylbenzene is oxidized to the peroxide of ethylbenzene, and then the peroxide is used to oxidize propylene to obtain 1- phenyl ethanol and propylene oxide. Finally, styrene can be obtained after dehydration of 1- phenyl ethanol. This method is characterized by the production of 0.4t propylene oxide. It does not require high temperature such as dehydrogenation, and avoids the problem of producing propylene oxide by chlorohydrin process. However, the reaction time is complex, the by-products are large, and the technological process is long. The consumption of ethylbenzene is higher than that of dehydrogenation. [7,8,9]
| [Hazards]
Health hazards: irritation and anaesthesia for the mucous membrane of the eye and upper respiratory tract. Acute poisoning: at high concentration, the eye and upper respiratory tract mucosa irritation immediately, eye pain, tears, runny, sneezing, sore throat, cough, etc., followed by headache, dizziness, nausea, vomiting, fatigue and so on; serious can have vertigo, gait staggering. The eye can be burned when it is contaminated by styrene. Chronic effects: common neurasthenia syndrome, headache, fatigue, nausea, loss of appetite, abdominal distention, melancholia, forgetfulness, finger tremor, etc. Chronic exposure sometimes causes obstructive pulmonary disease.
Environmental hazards: serious harm to the environment and pollution to the water, soil and atmosphere.
Risk of explosion: This product is flammable, suspicious carcinogens, irritating. [10,11]
| [Storage]
Styrene is Stable under room temperature, but may polymerize upon exposure to light and heat without no initiator. Normally shipped with a dissolved inhibitor. Substances to be avoided include strong acids, aluminium chloride, strong oxidizing agents, metallic salts, polymerization catalysts and accelerators.A considerable distance to ignition source is needed.[10,11]
| [References]
- Jindong Zeng, Jian Zhu Organoselenium compoundes:development of a universal “living” free radical polymerization mediator. Polym. Chem., 2013, 4, 3453
- Zuren Pan polymer chemistry Industry Press 2007
- M.T. Ramesan Preparation and properties of different functional group containing styrene butadiene rubberJournal of the Chilean Chemical Society54(1):23-27 • 2008
- Richard A. Poillucci and Assistant Professor Christopher J. Hansen Reducing use of styrene monomer in unsaturated polyester resins. Technical Report No. 74,2013.University of Massachusetts Lowell
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